Groninger KFVG 201 Monoblock Filling and Capping Machine - Fully Complete Line

Originates from a European pharmaceutical leader in contract development and manufacturing (CDMO). Ready for Sale in Shropshire, England.

Comes with:

-          Groninger DTE-600 rotary table - sorter with tray loader for glass bottles

-          Groninger ZSB-600 bottle sorter for PE bottles

-          Groninger DE-100 mobile bottle elevator

-          Groninger AAVK 300 automatic rotary bottle sterilising - cleaning unit

-          Monoblock filler and capper KFVG 201 with 3-head filling station

This Groninger filling line was only occasionally used for short runs – therefore it is in outstanding condition with low hours.

The line is primarily a used monoblock bottle filler and capper.

Working Description

Maximum output up to 60 BPM (depending on the container size and capping solution) with dose size up to 260 ml.

The line is suitable for:

•             Filling liquids, including alcohol-based products

•             Pharma grade dose accuracy: +/- 0.5 %

•             Applying push-up spray caps

•             Closing with push-ups spray caps

•             Application of atomiser - applicator

•             Standard screw and push on caps

•             Over cap application

This unit comes in explosion-proof design, all electrical components inside the housing and outside are in Ex design, main control panel is explosion-protected by compressed air flow (air pressure drop below 4 Bar will cause the power supply to be switched off).

Technical Information:

1/ Groninger DTE-600 rotary table - sorter with tray loader for glass bottles. An empty bottle sorter loading station. Built with feed plates, pusher and lid, it is designed for handling glass bottles and glass bottles with PVC sleeves.

2/ Groninger ZSB-600 bottle sorter for PE bottles with tilted lid.

3/ Groninger DE-100 mobile bottle elevator for feeding PE bottles to the ZSB 600 sorter

Units 1/ 2/ 3/ feed the automatic Groninger AAVK 300 container and bottle sterilising - cleaning unit:

3/ Groninger AAVK 300 automatic rotary bottle sterilising - cleaning unit: rated up to 120 BPM (if operating as an independent, stand-alone unit).

The containers arrive in the infeed star wheel standing upright, where they are seized by transport 3-head grippers (x 12) which turn the containers upside down (by 180°) for sterilising blowing-out and aspiration via 3 needles station. The grippers heads are adjustable to cover a wide range of different format sizes. Before being transferred to the discharge star wheel, the containers are again turned by 180°, back into their original positions. Interconnecting conveyor delivers pre-cleaned bottles into Groninger KFVG 301 filling and capping unit.

4/ Monoblock filler and capper KFVG 201 with 3-head filling station, pump application station, pre-clamping and closing with pumps with head for splash and without, applicator - atomizer station. Comes with:

•             10 Litre glass product container placed in a plastic coating that prevents the tank from breaking - with minimum and maximum control levels.

•             Vibrating sorter 1. for sorting and feeding pumps, connected by means of a conveyor with the station (to apply push-ups spray caps).

•             Vibrating sorter 2. for sorting cap, cap feeding equipment or applicator for pump caps.

•             Transporter with station overlapping these elements

•             Control Panel

•             Laminar flow with HEPA filters fitted over the filling and closing / capping.

•             Electrical cabinet with PLC controller

•             Outfeed transporter - conveyor

•             Reject position of defective objects, i.e. incomplete without a splash head, without an applicator, without a cap on the applicator, without a cap, without an insert in the cap, not closed with a crimper, without a cap etc.

•             Automatic cleaning installation attachment (CIP) using municipal and purified water at temperatures up to 40°C

(After and with the change of set up for the equipment it is possible to apply and close caps or put on caps at the applicator - atomizer application station).

Previous product info:

·         20 ml glass bottle with ROPP and seal

·         20 ml PE bottle with pump and applicator

·         30 ml PE bottle with pump and applicator

·         20 ml bottle in PVC sleeve with spray – splash pumps and over cap

·         20 ml glass bottle with pump and applicator

Line size:

Width: 3 metres

Height: 2.7 metres

Length: 8.5 metres

Weight total: 5,470 kg

Tags:

Used capper

Used bottle filler

Bottle filler

UK pharmaceutical bottle filler